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'FutureTrucks' blaze trail for cleaner vehiclesBy Evelyn Brown Although torrential rains in the Midwest made the off-road competition a muddy mess, the weather did not dampen the spirits of university teams competing in the final FutureTruck event June 9-17 at Ford's Michigan Proving Ground. This is the final year of the five-year-long competition organized and operated by Argonne and sponsored by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy and major automotive manufacturers and suppliers. Ford sponsored the 2002 through 2004 events; General Motors sponsored the 2000 and 2001 competitions. Of the 15 teams in the competition, University of Wisconsin-Madison took first place by achieving a 33 percent increase in on-road fuel economy and a 50 percent reduction in greenhouse gas emissions over the stock 2002 Ford Explorer donated to all 15 of the FutureTruck teams from the United States and Canada. The challenge was to re-engineer a 2002 Ford Explorer for the highest fuel economy and lowest emissions -- the goal was 25 percent improvement in both categories -- while maintaining the performance, utility and safety consumers want. To meet this challenge, teams designed and installed hybrid-electric systems -- an internal combustion engine combined with one or more electric motors and a battery. Competing vehicles relied on innovative technologies including advanced engines, lightweight materials and alternative fuels, such as E-85 ethanol and biodiesel. Two teams adapted their trucks' internal combustion engines to run on hydrogen. The winning vehicle, a parallel hybrid from UW-Madison, used an advanced 1.8-liter diesel engine with a sophisticated catalyst system that achieved ultra-low emission vehicle (ULEV) level emissions -- a first in collegiate vehicle competitions. The UW-Madison Explorer delivered more than 30 mpg on biodiesel in mixed city and highway on-road vehicle testing and came within 0.1 seconds of the stock Explorer's acceleration performance over a quarter mile from a standing start. The Wisconsin team built an aluminum frame to reduce their vehicle's weight by 200 pounds compared to the stock Explorer, despite adding a nickel-metal hydride battery pack and electric motor. Penn State won second place with its innovative diesel-emission-reduction system in a parallel hybrid configuration using a 2.5-liter diesel engine with an AC-induction electric motor. Third place Georgia Tech employed a powerful parallel hybrid-electric powertrain that would be easy to install as a factory option. Their design used a large AC induction electric motor to drive the front wheels and a three-liter, six-cylinder gasoline engine using a five-speed automatic transmission to drive the rear wheels. The competition focused on Sport Utility Vehicles (SUVs) because more than half of the vehicles sold today are SUVs and light-duty trucks. SUVs are heavier than most vehicle types, and compared to cars, are less energy efficient and emit more greenhouse gases. "FutureTruck has set the standard for energy-efficient, full-function SUVs," said Bob Larsen, director of Argonne's Center for Transportation Research, which manages FutureTruck. "Besides the technology development and demonstration aspect of FutureTruck, team members learn real-world skills in creatively re-engineering their vehicles." Rigorous testing Teams were judged in more than a dozen events including off-road performance, oral and written presentations, consumer acceptability and vehicle design. The off-road driving events proved more difficult this year due to heavy rains. The SUVs occasionally got stuck in the mud in the three-foot-deep pits lined with logs and rocks on the track. The trailer-towing event challenged the Explorers to pull a 2,000-pound trailer within a specified time period over a 15-mile-long hill route. The Regulated Tailpipe Emissions event called for the students' innovative technologies to work together as planned. The difference of a few parts-per-million of one of several pollutants determined winning or losing. "Argonne," Larsen said, "has been instrumental in recruiting the sponsors, establishing the technical requirements, developing the testing methodologies and instrumentation used in evaluating the vehicles, and operating this complex nine-day competition." Even though 2004 is the last year of FutureTruck, it is not the end of Argonne and DOE university competitions. In August, Challenge X: Crossover to Sustainable Mobility begins with re-engineering compact Chevrolet SUVs. The laboratory has managed more than 45 advanced-vehicle-technology competitions for DOE since 1987, providing significant technical, educational and promotional benefits to DOE and the nation. More than 15,000 students from 60 institutions in the United States, Canada and Mexico have participated. More information about FutureTruck and Challenge X is online. Argonne-East picnic promises fun for entire familyBy Dinesh Ramde The days are getting longer, the air is becoming more humid, and Cubs and White Sox fans are feuding. That can only mean one thing: summer's here, and with it comes the long-awaited Argonne-East employee picnic. The theme of this year's picnic, to be held Saturday, July 10, from 10 a.m. to 3 p.m. at Argonne Park, is "Don't Bug Me." It will feature insect-themed carnival attractions such as the Water Bugs dunk tank and the Horsefly Shoes horseshoe contest. More than 2,000 people attended last year, and Eric Lindert (PHY), vice-president of the Argonne Club, expects similar attendance this year. "We cordially invite all Argonne and DOE employees and their families to join us at the picnic," Lindert said. "There's free parking and admission, and we'll have rides and activities for all ages." Hot dog and hamburger meals from Bubba's Doghouse will be available for purchase. Attractions for children include a petting zoo and free cotton candy and snow-cones, while adults can enjoy activities such as hayrides and bingo. There will be a rock-climbing wall and a "sticky" Velcro wall where patrons can put on Velcro-covered clothing and adhere to the wall. One attraction that consistently ranks among the most popular is the reptile zoo. "There will be live reptiles and amphibians from all over the world, from turtles and alligators to large constrictors and Gila monsters," Lindert said. Lindert said the Argonne Club is always looking for volunteers to assist with carnival games. For information on volunteering, visit the Argonne Club Web site. Volunteers receive a free T-shirt. Argonne-West will hold its picnic Saturday, July 31, at the Heise Hot Springs. More information will be forthcoming. Lindert smiled when asked why employees should attend the picnic. "Because it's their civic duty," he said, tongue-in-cheek. "If you don't attend, it will go on your permanent record, and you'll be contacted by the appropriate authorities." Eastgate to close for renovationArgonne-East's southernmost Cass Avenue entrance, Eastgate, will undergo major renovation starting Tuesday, July 6. It will reopen for normal traffic Monday, Aug. 9, at 6:30 a.m. During the renovation, employees may use either Northgate or Westgate to enter and exit the laboratory. Nuclear energy advisory board
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